Tag: pneumatic system

  • Filtration Principles of Pneumatic and Hydraulic Systems: A Comparison Study

    Filtration Principles of Pneumatic and Hydraulic Systems: A Comparison Study


    This article is the third part of the following three-part series of articles:

    Filtration and Drying Principles in Pneumatic Systems

    Filtration Principles in Hydraulic Systems

    Filtration Principles of Pneumatic and Hydraulic Systems: A Comparison Study


    The filtration principles of pneumatic and hydraulic systems were given in the previous articles. The third part of the three-part series of articles on filtration principles in fluid power systems attempts to make a comparison of the filtration principles, as given in Table 1. A comparative study of the filtration principles would bring out the essential similarities as well as differences in the filtration principles and would provide an overall view of the subject matter.

    Table 1 | A comparison of the filtration principles in pneumatic and hydraulic systems

    ParameterPneumaticsHydraulics
    Medium of energy transferCompressed airOil
    ContaminantsParticles, moisture, oil, +Particles, chemical contaminants, moisture, air, +
    Effect of contaminantsAbrade surfaces
    Corrode internal parts
    Reduce functionality and service life of components
    Abrade surfaces
    Corrode internal parts
    Reduce service life of oil
    Cleanliness standardsISO8573ISO 11171 & ISO4406
    NAS1638
    SAE AS4059
    Particle removalFiltersFilters, Magnets
    Moisture removalDryers, FiltersVacuum dehydrator
    Oil (air) removalCoalescing filters
    Adsorption filters
    Air bleeds
    Diffuser (Baffle screen)
    Filter typesGeneral purpose filters
    Coalescing filters
    Adsorption filters
    Surface filters/ Depth filters
    Cartridge type/ spin-on
    Inline filters
    In-tank filters
    Filter mediaSintered bronze/ polyethylene
    Borosilicate glass microfibres
    Activated carbon
    Wire mesh
    Paper
    Synthetic
    Filter locationsIntake
    Mainline
    Service line
    Suction side
    Pressure side
    Return-line
    Offline

    Joji Parambath

    Author, Fluid Power Educational Series Books

    Pneumatic and Hydraulic Books authored by Joji Parambath

    37 books in Paperback and Kindle eBook versions on the subjects of Pneumatics and Hydraulics, authored by Joji Parambath, have been published under Fluid Power Educational Series. Joji Parambath is a trainer in the field of Pneumatics, Hydraulics, and PLC, for over 25 years. All the books are available at Amazon marketplaces.

    These books deal with pneumatic system components and circuits. The fundamentals required to understand the core topics are given initially. These books describe the topics on compressed air generation and contamination control, pneumatic actuators, and control valves, in detail. Further, these books present the maintenance, troubleshooting, and safety aspects of pneumatic systems. Many single-actuator pneumatic circuits are given in multiple positions. Many critical positions of pneumatic single-actuator circuits are given to make the reader understand the control circuits easily.

    These textbooks deal with the components and circuits of hydraulic systems. The fundamentals required to understand the core topics are given initially. The book describes the topics on hydraulic fluids, filters, power packs (reservoirs, pumps, pressure relief valves) hydraulic actuators, directional control valves, flow control valves, pressure control valves, fluid conductors, and accumulators, in detail. Further, the book presents the maintenance, troubleshooting, and safety aspects of hydraulic systems.

    These books explain the basic principles of hydrostatic transmissions. The concepts of open-circuit and closed-circuit HSTs are explained in the book. The topics also include configurations, advantages and disadvantages, and applications of HSTs.

    These books enlighten the details of components required for load sensing systems. The operation of load sensing systems in their various operating modes is described in a simplified manner.

    The book ‘Electro-hydraulic proportional valves’ explores the technology used in proportional valves. The book also describes the construction of electro-hydraulic proportional valve systems, the details of various types of control elements, characteristics, and applications of proportional valve systems.

    The book ‘Electro-hydraulic servo valves’ describes the technology used in state-of-the-art servo valves. The book also describes the construction of electro-hydraulic servo valve systems, the details of various types of control elements, and the applications and characteristics of servo valve systems.

    These books explain the functioning of solenoid valves and various electrical control components such as pushbuttons, electro-magnetic relays, limit switches, reed switches, proximity sensors, electronic timers, and counters. The development of many typical single-actuator and multiple-actuator electro-pneumatic and electro-hydraulic circuits are also separately explained in these books. Many circuits are given in multiple positions for a quick understanding of the working of each circuit.

    And many more ….

  • Design of Pneumatic Systems


    Textbook on ‘Design of Pneumatic Systems in the SI Units’

    By Joji Parambath

    The book explains the design aspects of pneumatic systems systematically. The book also presents many typical examples of designing pneumatic systems using the SI units.


    Textbook on ‘Design Concepts in Pneumatic Systems in the English Units

    Please click on the image links to go to the Amazon Website


    A prerequisite for designing a pneumatic system is the knowledge of the functions, parameters, and specifications of the critical components needed for the power part, control part, and compressed air network of the system. A pneumatic system must be designed to meet all the functional requirements of an application safely and efficiently. It must be economical and straightforward.

    The design of a pneumatic system involves the determination of the force and speed requirements of all actuators in the system and finding the sequence of operations.

    Next, select and size of components, determine the system pressure level and find the average air consumption rate of all actuators, including cylinders, air motors, air-operated tools, and vacuum equipment.

    Next, select a compressor, receiver tank, and drive motor with sufficient delivery rate to meet the peak air consumption rate of all actuators and tools. Draw the important compressor specification parameters such as the drive motor power, drive speed, pressure rating, number of compression stages, and the operating voltage.

    After that, select and draw the specifications of components such as aftercooler, mainline filter, dryer(s), FRL unit(s), and control valves, based on the flow rate.

    Then, design the mainline and distribution conductor system to keep the pressure drop across the conductor system to a permissible limit. The selection of pipe size is governed by the delivery volume, required pipe length, operating pressure and the permissible pressure drop.

    Note: Five sample design problems are presented in the textbook to highlight the essential design steps. Sure, you will be greatly benefitted.

    Joji Parambath

    Director

    Fluidsys Training Centre Pvt Ltd

    Bangalore, India

    https://fluidsys.org